Aluminum melting furnace is a new type of high-efficiency and energy-saving furnace that meets the specific requirements of aluminum smelting process, such as strict control of alloy composition, discontinuous production process and large single furnace capacity. By adopting high-efficiency and energy-saving technology to achieve low-temperature segmented combustion, the burnout rate is as high as 98%, thereby reducing consumption, reducing burnout, improving product quality, reducing labor intensity, improving labor conditions and improving production efficiency.
Aluminum melting furnace consists of furnace body, heating elements, insulation materials, control system and other parts.
The furnace body is the main part of the aluminum melting furnace, usually constructed of high-temperature resistant materials to withstand the aluminum melting process in a high-temperature environment.
The heating element is the core component of the aluminum melting furnace. There are two ways of heating: resistance heating and gas heating. Resistance heating is to generate heat by passing electric current through conductive materials. Gas heating is to heat aluminum by burning gas to generate high-temperature flames.
The combustion medium of the natural gas aluminum melting furnace is natural gas, which is a clean and efficient fuel that can provide stable combustion effects and high-temperature heat.
The heating temperature of the aluminum melting furnace refers to the melting temperature of the aluminum material in the furnace. The melting point of aluminum is about 660℃, so the heating temperature of the aluminum melting furnace is higher than 660℃ to ensure that the aluminum material can be completely melted.
The furnace lining adopts lightweight high-aluminum refractory bricks, the insulation layer adopts aluminum silicate refractory fiber, and the furnace body has strong insulation performance. Semi-gasification composite combustion plus tangential swirl air distribution design, low-temperature segmented combustion, and the burnout rate is more than 98%.
Customized design according to the actual requirement of customers.
The intelligent digital display function can set and correct the temperature. The over-temperature alarm device has functions such as temperature control, over-temperature alarm, and automatic power-off protection to ensure the stability of the control system.
Clean and environmentally friendly, with high heat utilization rate, it can significantly reduce energy consumption and production costs, and is safe and reliable.
Raw material preparation:
The main raw materials of the aluminum melting furnace are aluminum profiles, scrap aluminum, alumina, ingots, etc. These raw materials need to be screened and cleaned before entering the aluminum melting furnace to ensure that there are no debris and pollution.Heat treatment:
After the raw materials are put into the aluminum melting furnace, they need to be heat treated. This process mainly heats the raw materials to a certain temperature so that they can be melted.Melting:
When the temperature of the raw materials reaches a certain value, they begin to melt. During the melting process, impurities and bubbles in the melt need to be removed to ensure the purity and quality of the aluminum liquid.Pouring:
After the aluminum liquid reaches the required purity and temperature, it can be poured. During the pouring process, the pouring speed and temperature need to be strictly controlled to ensure the quality and molding effect of the aluminum liquid.
*The output will vary according to different materials, feed particle size and other factors
Company: IDM Metallurgy Trading Co., Ltd.
Group Address: Tangshan City, Hebei Province, China
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