Wire Rod Mill is a rolling mill specially used for rolling wire rod. Wire rod is the product with the smallest cross-section size among all profiles. It is rolled from the blank into the finished product. The total elongation coefficient is large. The rolled pieces are usually rolled only once on each rolling mill. Therefore, the Wire Rod Mill is the rolling mill with the largest number of mill frame and the finest division of labor among hot-rolled profiles.
Wire Rod Mill adopts continuous rolling technology, which can rapidly deform the steel billet and continuously roll it to produce high-quality precision copper wire, aluminum wire and various steel wires. At the same time, according to different needs, Wire Rod Mill can also process steel wire, aluminum wire and others into products of different specifications and materials, thereby meeting the diversified needs of the market.
During the production process of wire rod mills, repeated processing is not required. Due to its high-efficiency continuous rolling technology, its production efficiency is very high, which can not only improve production efficiency, but more importantly, can reduce production costs. In addition, the use of wire rod mills can also reduce labor costs and material costs, and use resources more efficiently.
The rolling process of the wire rod mill has a high degree of stability and precision. The rolled products have high surface finish, and the dimensional accuracy and shape accuracy are highly guaranteed. Not only that, the wire rod mill can also process different materials according to production needs, making the steel wire, copper wire and other products produced become popular products in the market.
Wire Rod Mill has a high level of automation and is safer and more reliable during operation. A variety of advanced safety measures are used to ensure operator safety. During the operation of the wire rod mill, the operating status of the equipment can also be monitored to provide timely alarm for accidents.
The material of the roller body generally use high-strength alloy steel or hard surface-coated steel to withstand greater rolling pressure and wear.
Customized design according to the actual needs of customers.
The transmission system adopts electric transmission mode, which has high precision and strong stability. The bearings have strong wear resistance and toughness and can adapt to high-speed rotation and high impact loads.
Using multi-stage reducer, high-speed and high-efficiency rolling processing can be achieved. The control system adopts PLC and computer linkage control technology to realize automatic control of the rolls and improve control accuracy and production efficiency. Suitable for rolling a variety of materials, including steel, copper, aluminum, etc. And different sizes and shapes can be designed by replacing different rollers.
Through the rotational motion of the roller and the feeding motion of the wire, the wire can be gradually pressed into the required shape and size through rollers of different sizes. The metal wire is passed through a series of rollers and deformed during the rolling process, gradually reducing the cross-sectional area and dimensional accuracy of the wire, thereby achieving the required specifications and accuracy requirements. At the same time, the wire being rolled can be also affected by the friction and force of the rollers, which changes the internal structure of the material and further improves the strength and toughness of the wire rod.
Type |
Power |
Rolling Speed |
Feed section |
Rolling specification |
H250-4 | 240 | 2.5-4 | 60*60 | Ø8-32 |
H250-5 | 500 | 2.5-5 | 50*50 | Ø6.5-32 |
H280-5 | 630 | 2-2.5 | 70*70 | Ø6.5-32 |
H300-5 | 680 | 2-2.5 | 90*90 | Ø6.5-32 |
H350-5 | 800 | 2-2.5 | 90*90 | Ø6.5-32 |
*The output will vary according to different materials, feed particle size and other factors
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