Aluminum Rod Continuous Casting and Rolling Production Line is a production line for producing aluminum rods. Through the process of continuous casting and rolling, molten aluminum liquid is converted into the required aluminum rod products. It is widely used in many fields such as construction, transportation, electricity, agriculture, etc.
Aluminum rods are produced through the process of continuous casting and continuous rolling. The whole process starts with melting aluminum ingots, and then goes through multiple steps such as casting, shearing, rolling, cooling and winding to finally produce the required aluminum rod products.
This production line consists of a melting furnace, a holding furnace, an online degassing and filtration system, a new four-wheel continuous casting machine, a front traction machine, a rolling shear, a guide roller device, a continuous rolling machine, a double basket winding machine and other devices. It can produce three specifications of conductive aluminum rods: Φ9.5mm, Φ12mm, and Φ15mm.
The melting furnace and the holding furnace are used to melt and maintain the appropriate temperature of the aluminum liquid. The casting machine casts the aluminum liquid into aluminum rods through the crystallization wheel and the supporting wheel group. The continuous rolling machine continuously rolls the cast aluminum rods to obtain the required size and shape. Finally, the winding assembly winds the rolled aluminum rods into the required shape.
The new four-wheel planetary continuous casting machine is used, which is currently the most advanced continuous casting machine in China. It realizes automatic flow control and horizontal casting, reduces the number of operators and ensures that the aluminum liquid is cast smoothly and does not roll, overcomes the defects of slag inclusion and pores inside the aluminum rod, and greatly improves the product quality.
Through precise process control and equipment linkage matching program setting, the quality of the aluminum rod produced can be ensured to be stable. At the same time, the production line is equipped with an advanced electrical control system, which is easy to operate. It can ensure the synchronization of the production line through fine-tuning, making the operation simple and convenient.
By optimizing equipment hardware and process flow, the air absorption and oxidation of molten aluminum can be reduced to ensure the mechanical properties and surface quality of the aluminum rod.
The product can be customized according to the actual needs of the customer.
The production process is stable and controllable with the use of automated control technology, which improves the production quality and work efficiency of the aluminum rod.
The production line adopts a new four-wheel planetary continuous casting machine and continuous casting and rolling process, with efficient ingot casting and rolling speed. At the same time, energy-saving melting furnaces and online degassing and filtration systems are used to reduce energy consumption and environmental pollution.
Smelting:
Put the mixed raw materials into the furnace for heating and melting to generate aluminum liquid. In this process, it is necessary to control the parameters such as furnace temperature, melting rate, atmosphere, etc. to ensure the purity and stability of the aluminum liquid.Continuous casting:
The molten aluminum liquid is continuously cast into aluminum strips through a continuous casting machine. The continuous casting machine consists of upper and lower pouring pots, gravity flow regulating devices, crystallization wheels and transmission devices, clamping wheel devices, cooling devices, etc. During the continuous casting process, it is necessary to control the parameters such as the shape, thickness and temperature of the aluminum strip.Rolling:
The aluminum strip is rolled through a rolling mill and pressed into the required aluminum rod shape. The rolling mill is divided into multi-roller and low-roller rolling mills. Among them, the multi-roller rolling mill has more precise control over the shape of the aluminum rod and can produce aluminum rods with higher precision.Rod collection:
The high-temperature aluminum rod coming out of the continuous rolling mill is cooled to the temperature set by the user's process through a continuous water cooling device. The rod collecting device consists of two parts: the lower wire rack and the wire frame trolley.
*The output will vary according to different materials, feed particle size and other factors
Company: IDM Metallurgy Trading Co., Ltd.
Group Address: Tangshan City, Hebei Province, China
Whatsapp: +86-15036707993
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+86-15036707993
+86-15036707993
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